Results

Lean Results

The following pages provide actual examples of results other companies have achieved with Lean.  These are impressive, especially given the relatively short time taken to achieve them…..in all cases shown these results were obtained in about a year after starting with Lean!

How’d they do it?  With excellent leadership of the lean initiative!  What this requires is:

  1. Commitment from the beginning.
  2. Lean Sensei(s) to conduct the training and guide the applications and implementation.
  3. Internal resources being developed along the way (Lean White Belts & Lean Green Belts).
  4. A systems approach vs. a “tools” process.
  5. Good measures at the Cell and Value Stream levels.
  6. Excellent leadership (basically using the Deming 14 Points and modeling them).

How many achieve results as impressive as this?   Good question.  Our experience shows that 3-5% of companies are actually performing at this level with Lean, another 30% are using various lean tools effectively and getting some of these results, and the balance of companies (about 67%) are still wondering how to get them.

You could be one of the vital few who are in the top 5%.  Contact us for assistance.  With our proven track record, we can help get you there!

Example of an actual cell

Example of an actual cell

An Actual Value Stream Lean / 6-Sigma Metrics & Goals

An Actual Value Stream Lean / 6-Sigma Metrics & Goals

An Actual Value Stream Lean Metrics & Goals

An Actual Value Stream Lean Metrics & Goals

Circuit Card Assembly Factory Lean Metrics & Goals

Circuit Card Assembly Factory Lean Metrics & Goals

Cost Reductions possible with Lean: Driving Out Waste & Seeking Perfection

Cost Reductions possible with Lean: Driving Out Waste & Seeking Perfection